This study investigated the role of constructing a dual network in toughening bio-based long-chain polyamide 610 (PA610) composites. Rheological studies were conducted to reveal the effects of toughening agent type and content on the material properties. According to the variation trend of mechanical properties and the appearance of a rheological low-frequency plateau of the materials, the percolation network concentration ϕc of the toughening agent in the PA610 matrix was determined to be 13.5 vol.%. The interfacial interaction of the composite was evaluated through the percolation theory, and the scaling value v = 1.36 for both indicated the good affinity between PA610 and the toughening agent. Rheology results found that the combination of ethylene terpolymer (PTW) and maleic anhydride-g-styrene-b-(ethylene-butylene)-b-styrene (MAH-SEBS) could achieve an optimal balance between the mechanical properties and fluidity of the composites. Furthermore, the addition of ultra-high-molecular-weight polytetrafluoroethylene (PTFE), in conjunction with the toughening agent, facilitated the construction of a dual semi-interpenetrating network. The strengthened intermolecular interactions restricted the relative slippage and mobility of the polymer chains and therefore enhanced the strength and toughness of the material. This study provides new possibilities and approaches for optimizing the comprehensive properties of bio-based polyamide materials. [ABSTRACT FROM AUTHOR]

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