Reconfigurable manufacturing systems are dynamic systems designed with scalable and flexible production capabilities to address changing market demands. This paper presents a novel multi-objective integer programming model aimed at optimising the configuration and capacity scalability of reconfigurable machine tools in uncertain environments. The model focuses on minimising three key objectives: total energy consumption, unused capacity, and total cost. It incorporates critical manufacturing constraints such as peak power thresholds and limited tool availability. To effectively manage uncertainty, particularly in demand fluctuations, a scenario-based robust optimisation approach is applied, striking a balance between solution robustness and model adaptability. A comprehensive case study demonstrates the model's effectiveness, comparing deterministic and uncertain solutions. Additionally, sensitivity analyses are performed on parameters such as peak power thresholds, risk coefficients, and infeasibility weights, highlighting their impact on system performance. The results provide insights into the efficient design and operation of scalable reconfigurable manufacturing systems under uncertainty, with recommendations for future research directions. [ABSTRACT FROM AUTHOR]

Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)