To address the imbalance in the supply of grass resources caused by seasonality and regional factors, it is crucial to efficiently store and transport alfalfa. Exploring suitable grass feed processing techniques contributes to the stable transportation of grass blocks and long-term storage of nutritional components. The Central Composite Design response surface design was used to design experiments, with moisture content and compressive force as the test factors. Based on the experimental results, it was found that lower moisture content and a certain compressive force were beneficial for the stability, high density, and protein storage of alfalfa blocks. The microscopic examination of alfalfa particles revealed that a certain moisture content (15%) facilitates the formation of solid bridges between particles, leading to more stable alfalfa blocks. The final optimized process parameters were moisture content of 14.3% and compressive force of 34.8 kN. Under these conditions, the density of the molded alfalfa block was 1001 kg/m3, with R-CP at 96.96%, R-EE at 67.23%, and R-CF at 114.13%.